Technische Universität Dortmund
Fakultät Maschinenbau
Institut für Spanende Fertigung
Address
Baroper Straße 303
44227 Dortmund
Deutschland
GERiT
This institution in GERiT
44227 Dortmund
Projects
Research Grants
Current projects
Analysis of the cold gas spraying for the production of cBN-metal-composite coatings and their qualification for application as grinding tools
(Applicants
Biermann, Dirk
;
Tillmann, Wolfgang
)
Approaches to materials and manufacturing technology for effective machining of high-strength austenitic CrMn steels
(Applicants
Biermann, Dirk
;
Weber, Sebastian
)
Basic investigation of the reduction of the regenerative effect by a targeted simulation-based design of the cutting edge macro-shape for the local adaption of the process forces to the compliance of milling tools
(Applicant
Biermann, Dirk
)
Characterisation and modelling of the wear behaviour of coated cemented carbide tools used for turning a hard to machine steel
(Applicant
Biermann, Dirk
)
Determination of the microscopic wear mechanisms and operational suitability of diamond and cBN for the precision machining of hardened steel under variation of the thermomechanical load using multiscale measurement methods
(Applicants
Biermann, Dirk
;
Debus, Jörg
)
Development of a methodology for the extension and deflection-based calibration of an axis-position sensitive process force model
(Applicants
Biermann, Dirk
;
Wiederkehr, Petra
)
Development of a novel chip formation model for the prediction of the friction-dependent chip breaking behaviour
(Applicants
Biermann, Dirk
;
Menzel, Andreas
)
Fundamental characterization and analysis of the lubricating effect of quasicrystalline powders as an intermediate medium in the chip formation zone
(Applicant
Biermann, Dirk
)
Fundamental investigation on the use of cryogenically generated additive support structures and damping elements for the stabilisation of the milling process when machining thin-walled components
(Applicant
Biermann, Dirk
)
Fundamental investigations on disturbing the regenerative effect in milling processes through the targeted design of tools with asymmetric dynamic properties
(Applicants
Biermann, Dirk
;
Wiederkehr, Petra
)
Fundamental investigations on powder kinematics during magnetabrasive polishing of para- and diamagnetic materials
(Applicants
Biermann, Dirk
;
Wirtz, Andreas
)
Fundamental investigations on stabilizing damping effects in milling processes by using functionally structured peripheral cutting edges
(Applicants
Biermann, Dirk
;
Wiederkehr, Petra
)
In-situ alloy variation in laser powder bed fusion processes
(Applicants
Tönjes, Anastasiya
;
Woizeschke, Peer
)
Learning based clustering of streamed process data for the efficient modelling and prediction of characteristics in milling processes based on the integration of domain knowledge – ClusterSim
(Applicants
Biermann, Dirk
;
Wiederkehr, Petra
)
Modelling of the coolant lubrication distribution during single-lip deep hole drilling under consideration of the chip transport by means of CFD and SPH/DEM simulations for tool and process optimization
(Applicants
Biermann, Dirk
;
Eberhard, Peter
)
Multi-scale analysis of the material separation mechanisms in grinding of unreinforced thermoplastics
(Applicant
Biermann, Dirk
)
Process and tool development for micromilling of cemented carbides
(Applicants
Biermann, Dirk
;
Tillmann, Wolfgang
)
Production of high-precision, thin-walled components with complex geometry from high-strength and ultrahigh-strength steel materials using a hybrid combination process of friction spinning and turning
(Applicants
Biermann, Dirk
;
Homberg, Werner
)
Qualification of burnishing of additively manufactured components for the production of functional surfaces
(Applicant
Biermann, Dirk
)
Restriction of the chip thickness deviations for stabilizing the chip formation of high strength metals
(Applicant
Biermann, Dirk
)
Simulation-based design and production of graded cutting edges on cutting tools
(Applicants
Biermann, Dirk
;
Wiederkehr, Petra
)
Simulation-Based Development and Experimental Validation of Tool-Integrated Rotary Particle Dampers
(Applicants
Biermann, Dirk
;
Eberhard, Peter
)
Simulation, manufacturing and experimental investigation of surface structures to reduce clearance mass flow rates in rarefied gases
(Applicants
Biermann, Dirk
;
Brümmer, Andreas
)
Smooth seam surfaces in laser deep penetration welding by producing a weld pool cavity
(Applicant
Woizeschke, Peer
)
Stabilization of the vapor capillary by additional intensity maxima along the beam axis
(Applicant
Woizeschke, Peer
)
Substitution of solid carbide saw teeth by the use of WC-CoCr coated HSS saw teeth
(Applicants
Biermann, Dirk
;
Tillmann, Wolfgang
)
Thin-film sensor systems for guide pads to measure forces, temperatures and wear in cutting processes
(Applicant
Biermann, Dirk
)
Vibration reduction during turning and milling of high-performance materials with tool holders produced by selective laser melting
(Applicant
Biermann, Dirk
)
Completed projects
Analyse der Wirkzusammenhänge von Temperaturfeldern und der erreichbaren Bauteilqualität beim Planfräsen duktiler Werkstoffe
(Applicant
Biermann, Dirk
)
Analyse des Einflusses einer kryogenen Prozesskühlung auf das Einsatzverhalten von Bohrwerkzeugen
(Applicant
Biermann, Dirk
)
Analysis of interactions and effects of new preparation methods and resulting drill hole qualities in single lip deep hole drilling
(Applicant
Biermann, Dirk
)
Basic Experimental and Simulation-Supported Analysis of Surface Structuring for Short- and Long-Stroke Honing
(Applicants
Biermann, Dirk
;
Wiederkehr, Petra
)
Basic technological investigation of a new high-performance process for the production of internal threads and microstructure-based characterization of their performance
(Applicants
Biermann, Dirk
;
Walther, Frank
)
Development of an adaptive magnetorheological Damper System for the Deep Hole Drilling
(Applicant
Biermann, Dirk
)
Development of a simulation based method for a load dependent optimisation of cemented carbide tools for nickel-base alloys - Variable micro geometry along the cutting edge
(Applicant
Biermann, Dirk
)
Development of a simulative model for analysis of the effect of cooling lubricants in deep hole drilling with small diameters with respect to chip formation
(Applicant
Biermann, Dirk
)
Development of tribological optimized guide pads for deep hole drilling processes
(Applicant
Biermann, Dirk
)
Effects and interactions for interface and cutting-edge conditioning in hard micromachining
(Applicants
Biermann, Dirk
;
Tillmann, Wolfgang
)
Efficient Modelling of Chip Formation in Orthogonal Cutting Based on Isogeometric Analysis and Modern Methods for Material Characterization
(Applicants
Elgeti, Stefanie
;
Zabel, Andreas
)
Energy-efficient high-performance deep hole drilling using twist drills
(Applicant
Biermann, Dirk
)
Entkoppelte Oszillatormodelle als effizientes Ersatzsystem zur Bestimmung von Stabilitätsdiagrammen für die NC-Fräsbearbeitung dünnwandiger Bauteile
(Applicant
Biermann, Dirk
)
Entwicklung und Validierung eines Simulationsansatzes zum Entgraten mikrostrukturierter Formgedächtnisbauteile durch Abrasivwasserstrahlen
(Applicants
Biermann, Dirk
;
Turek, Stefan
)
Entwicklung von Augmented-Reality-basierten Methoden zur interaktiven, simulationsgestützten Prozessplanung beim 5-Achsen-Fräsen
(Applicant
Zabel, Andreas
)
Entwicklung von Bohrwerkzeugen mit eingelöteter Keramikschneide
(Applicants
Bach, Friedrich-Wilhelm
;
Biermann, Dirk
)
Fundamental analysis of surface finishing using flexible foams coated with diamonds
(Applicant
Biermann, Dirk
)
Fundamental analysis of the machining process of a composite material made of concrete and CFRP with diamond grinding tools
(Applicant
Biermann, Dirk
)
Fundamental investigations on micro single-lip deep hole drilling of challenging drilling situations
(Applicant
Biermann, Dirk
)
Fundamental investigations on the development of a single-phase CO2-lubricant solution to support deep-hole drilling processes for difficult to cut materials by using a cryogenic CO2 snow-lubricant-jet
(Applicants
Biermann, Dirk
;
Petermann, Marcus
)
Fundamental investigations on the effect of structured functional surfaces of milling tools regarding process dynamics
(Applicant
Biermann, Dirk
)
Fundamental Investigations on the frictional contact in the working zone in machining processes
(Applicant
Biermann, Dirk
)
Fundamental investigations on the hole accuracy and surface quality when single-lip deep-hole drilling of thermoplastic resin by adjusting the tool shape
(Applicant
Biermann, Dirk
)
Geometrically defined surface structuring for the form-locked bonding of thermal sprayed coatings
(Applicants
Biermann, Dirk
;
Möhwald, Kai
)
Grundlagenuntersuchungen mikroskaliger Wirkzusammenhänge bei Herstellung, Beschichtung und Einsatz von Werkzeugen der Blechumformung
(Applicants
Biermann, Dirk
;
Maier, Hans Jürgen
;
Tekkaya, A. Erman
;
Tillmann, Wolfgang
)
Herstellung endbearbeiteter, beschichteter Druckgussbauteile im Verbundgussverfahren durch prozessintegrierte Applikation thermisch gespritzter Schichten in Gussformen
(Applicants
Biermann, Dirk
;
Möhwald, Kai
)
High speed analysis of the chip formation in small diameter deep hole drilling of high-strength and difficult-to-machine materials
(Applicant
Biermann, Dirk
)
Holistic development and characterization of an efficient manufacturing of detachable joints for aluminium and magnesium lightweight materials
(Applicants
Biermann, Dirk
;
Walther, Frank
)
Improvement of the dynamic strength of thermally sprayed coatings by means of machining surface conditioning
(Applicants
Biermann, Dirk
;
Tillmann, Wolfgang
)
Influence of absorption mechanisms on the temperature distribution on the keyhole wall during laser deep penetration welding
(Applicant
Woizeschke, Peer
)
Investigations on optimization of the cutting edge of twist drills for the machining of the high temperature resistant nickel-based alloy Inconel 718
(Applicant
Biermann, Dirk
)
Investigations on the influence of machining and sulphur content on the fatigue strength of the quenched and tempered steel 42CrMo4+QT
(Applicants
Biermann, Dirk
;
Walther, Frank
)
Lightweight and vibration reduced hybrid FRP-metal drill tubes with structure-integrated sensor technology for BTA deep hole drilling processes
(Applicants
Biermann, Dirk
;
Stommel, Markus
)
Manufacturing of micro-structured functional magnesium components by transplantation of thermal sprayed coatings using lost cores during pressure die casting
(Applicants
Biermann, Dirk
;
Möhwald, Kai
)
Micromachining of Stainless Steel
(Applicant
Biermann, Dirk
)
Modellierung der thermomechanischen Belastungen und des Verschleißverhaltens zur gezielten Optimierung der Gestalt von VHM-Bohrwerkzeugen
(Applicant
Biermann, Dirk
)
Modelling and simulation of the NC grinding process for the controlled generation of workpiece surfaces under consideration of tool topography and wear
(Applicants
Biermann, Dirk
;
Wiederkehr, Petra
)
Process and tool development of single lip drills due to an optimisation of the circumferential shape and surface topography
(Applicant
Biermann, Dirk
)
Process parameters correlated characterization of the corrosion fatigue behavior of post-treated ZnAl-coated arc-sprayed systems
(Applicants
Biermann, Dirk
;
Tillmann, Wolfgang
;
Walther, Frank
)
Prozess- und Werkzeugentwicklung für die Bohrbearbeitung faserverstärkter Polymere mittels Schleifstiften unter minimiertem KSS-Einsatz
(Applicant
Biermann, Dirk
)
Simulation-based design of high performance internal grinding processes
(Applicants
Biermann, Dirk
;
Menzel, Andreas
)
Simulation-based tool and process design for microfinishing with metal-bonded honing tools
(Applicants
Biermann, Dirk
;
Wiederkehr, Petra
)
Tribologische Optimierung der Gestalt und Beschichtung von Führungsleisten für das BTA-Tiefbohren von hochlegierten Stählen
(Applicant
Biermann, Dirk
)
Umformtechnische Wiederverwertung von Aluminiumspänen
(Applicants
Biermann, Dirk
;
Tekkaya, A. Erman
)
Understanding the effect of interlayers on the interfacial temperature during laser brazing for the use of higher melting braze materials
(Applicant
Woizeschke, Peer
)
Untersuchung der Prozesskette zur Herstellung einer ß-Titan Hohlwelle - Drehbearbeitung -
(Applicant
Weinert, Klaus D.
)
Untersuchung des thermomechanischen Belastungskollektivs in der Kontaktzone beim Längs-Umfangs-Planschleifen
(Applicant
Biermann, Dirk
)
Priority Programmes
Current projects
Coordination Funds
(Applicant
Biermann, Dirk
)
Fully coupled fluid-structure-contact simulations to understand the processes in the contact zones during lubricated orthogonal cutting
(Applicants
Elgeti, Stefanie
;
Zabel, Andreas
)
Greybox model-based prediction of wear evolution of coated tools through experimental and model-driven identification of relevant loads
(Applicants
Walther, Frank
;
Zabel, Andreas
)
Greybox-modeling the run-in behavior of coated tools in the milling process as dynamic load profile based on operando, in situ and ex situ analyses
(Applicants
Biermann, Dirk
;
Debus, Jörg
;
Tillmann, Wolfgang
)
Process-integrated measuring and control system for the determination and reliable generation of functionally relevant properties in surface edge zones during BTA deep-hole-drilling
(Applicants
Biermann, Dirk
;
Walther, Frank
;
Zabel, Andreas
)
Simulation and optimization of the coolant flow to reduce the thermal tool load during discontinuous drilling of Inconel 718
(Applicants
Biermann, Dirk
;
Turek, Stefan
)
SPP 2231: Efficient cooling, lubrication and transportation – coupled mechanical and fluid-dynamical simulation methods for efficient production processes (FLUSIMPRO)
(Spokesperson
Biermann, Dirk
)
Tool and Process Optimization for efficient Ejector Deep-Hole Drilling-Processes using Smoothed Particle Hydrodynamics (SPH)
(Applicants
Biermann, Dirk
;
Eberhard, Peter
)
Completed projects
Coordination Funds
(Applicant
Biermann, Dirk
)
Experimental and FEM-based Analysis of the thermal loads in deep-hole drilling process using twist drills and MQL
(Applicant
Biermann, Dirk
)
Ganzheitliche Betrachtung des Spindel-Werkstück-Systems beim NC-Formschleifen von Freiformflächen durch simulative Vorhersage des Prozessverhaltens auf Basis numerischer Verfahren
(Applicants
Biermann, Dirk
;
Blum, Heribert
)
Modellierung, Simulation und Kompensation von thermischen Bearbeitungseinflüssen für komplexe Zerspanprozesse
(Applicant
Biermann, Dirk
)
Modelling and simulation of internal traverse grinding - from micro-thermo-mechanical mechanisms to process models
(Applicants
Biermann, Dirk
;
Menzel, Andreas
)
Numerical analysis and efficient implementation of complex FE-models for mechanical production processes using the example of deep hole drilling
(Applicant
Blum, Heribert
)
Simulation of Thermomechanically Caused Workpiece Deformations for the NC Milling Process
(Applicants
Schröder, Andreas
;
Zabel, Andreas
)
SPP 1480: Modelling, Simulation and Compensation of Thermal Effects for Complex Machining Processes
(Spokesperson
Biermann, Dirk
)
Collaborative Research Centres
Completed projects
Entwicklung optimierter Prozess-Strategien zur fünfachsigen Fräsbearbeitung mit Hilfe evolutionärer Algorithmen
(Project Heads
Weinert, Klaus D.
;
Zabel, Andreas
)
Evolutionäres Design von Temperierbohrungsstrategien für Druckguss- und Spritzgusswerkzeuge
(Project Head
Mehnen, Jörn
)
Five-Axis Milling and Simulation System for the Manufacturing of Free-Formed Dies
(Project Head
Zabel, Andreas
)
Information technology, measuring, and reverse engineering for the optimization of process chains
(Project Heads
Biermann, Dirk
;
Buchheim, Christoph
;
Surmann, Tobias
)
Machining and micro-machining of NiTi shape memory alloys
(Project Heads
Biermann, Dirk
;
Weinert, Klaus D.
)
Mehrkriteriell optimierter Entwurf von Temperierbohrungssystemen für Druckgusswerkzeuge in der Praxis
(Project Heads
Biermann, Dirk
;
Weinert, Klaus D.
)
Nicht starre Registrierungsmethoden für die Analyse und Kompensation der Rückfederung durch die Optimierung von Blechumformwerkzeugen
(Project Heads
Biermann, Dirk
;
Buchheim, Christoph
)
Simulation supported NC-shape grinding as a finishing operation of thermally coated deep drawing tools
(Project Heads
Biermann, Dirk
;
Blum, Heribert
)
Statistical process modeling for machining of inhomogeneous mineral subsoil
(Project Heads
Biermann, Dirk
;
Müller, Christine H.
;
Tillmann, Wolfgang
;
Weihs, Claus
)
CRC/Transregios
Completed projects
Erweiterung der Frässimulation zur Bearbeitung von Leichtbaukomponenten unter Berücksichtigung von Werkzeug- und Maschineneigenschaften
(Project Heads
Biermann, Dirk
;
Surmann, Tobias
)
Experimental and simulative analysis of the machining of inhomogeneous workpieces
(Project Heads
Biermann, Dirk
;
Zabel, Andreas
)
FEM-Analyse der Bauteilbeeinflussung durch spanende Bearbeitung
(Project Heads
Biermann, Dirk
;
Weinert, Klaus D.
)
Generation of predetermined surface structures by simulation-based process and tool engineering
(Project Heads
Biermann, Dirk
;
Surmann, Tobias
)
Machining of Lightweight Frame Structures
(Project Heads
Biermann, Dirk
;
Zabel, Andreas
)
Machining of molds with filigree structures for sheet-bulk metal forming
(Project Heads
Biermann, Dirk
;
Wiederkehr, Petra
)
Simulation of the five-axis milling process
(Project Heads
Mehnen, Jörn
;
Zabel, Andreas
)
Synthesis and multi-objective model-based optimisation of process chains for manufacturing parts with functionally graded properties
(Project Heads
Gräßler, Iris
;
Wagner, Tobias
)
Major Research Instrumentation
Completed projects
5-achs-Bearbeitungszentrum
5-Achs-HSC-Bearbeitungszentrum
5-axes grinding machine
CNC gesteuerte Abrichtmaschine für Schleifwerkzeuge mit optischer Überwachung
Dreh-Fräszentrum
Form- und Oberflächenmessgerät
Maschine zum selektiven Laserschmelzen
Micro Waterjet Cutting System
Werkzeugschleifmaschine, insbesondere für Mikrowerkzeuge
Research Training Groups
Current projects
GRK 2193: Adaption Intelligence of Factories in a Dynamic and Complex Environment
(Spokesperson
Rehof, Jakob
)
Major Instrumentation Initiatives
Completed projects
Computertomographic investigation and FE simulation of the impact of manufacturing process parameters and service conditions on the microstructure and the properties of selected material systems
(Applicant
Tillmann, Wolfgang
)
