SFB 499:
Design, Production and Quality Assurance of Molded Microparts Constructed of Metals and Ceramics
Subject Area
Materials Science and Engineering
Mechanical and Industrial Engineering
Materials Science and Engineering
Term
from 2000 to 2011
Project identifier
Deutsche Forschungsgemeinschaft (DFG) - Project number 5484131
Microsystems and miniaturization technology are regarded as key technologies for the future. Available production technology is mainly adapted from the micro electronics industry and therefore is limited to a very small pallet of materials, two-dimensional geometries and is only economical for mass fabrication. The goal of the collaborative research centre 499 is to develop production technology for real three dimensional geometries in micro dimensions in small and medium lot sizes in a broad spectrum of materials. In order to guarantee a fast technology transfer to industry the whole process chain, starting from the design and ending with the quality assurance is regarded from the very beginning of this project.
DFG Programme
Collaborative Research Centres
Completed projects
-
A01 - Design Support Methods for Micromechanical Systems
(Project Head
Albers, Albert
)
-
A02 - Modeling - Modeling of Molded Micro Components and Micro Mechanical Systems made of Metallic and Ceramic Materials
(Project Head
Albers, Albert
)
-
A03 - Prototyping - development of production processes for prototypes and small series of high strength ceramic micro components
(Project Heads
Bauer, Werner
;
Knitter, Regina
)
-
A04 - Simulation of MicroPIM and micro casting - Simulation of microscale primary shaping for the center for integrated micro production: automatization and enhancement of the particle simulator
(Project Heads
Greiner, Andreas
;
Korvink, Jan Gerrit
)
-
B01 - Feedstock - Feedstock development for 1C- and 2C-Micro-powder injection molding
(Project Heads
Hanemann, Thomas
;
Haußelt, Jürgen
)
-
B2 - Zerspanende Fertigung dreidimensional mikrostrukturierter Formeinsätze
(Project Head
Schmidt, Jürgen
)
-
B3 - Prozeßüberwachung der Mikrozerspanung
(Project Heads
Schmidt, Jürgen
;
Spath, Dieter
)
-
B04 - Micro-EDM - Economic and reliable manufacturing of micro-molds using EDM (Electro-discharge machining)
(Project Head
Schulze, Volker
)
-
B05 - Optimized Moulds - Optimization of Micro-moulds by mechanical and chemical treatments
(Project Heads
Löhe, Detlef
;
Schulze, Volker
)
-
B06 - Micro Laser Ablation - Combination of Laser Ablation and EDM (Electric Discharge Machining) for the Manufacturing of threedimensional Micro Molds
(Project Head
Schulze, Volker
)
-
C01 - MicroPIM - Manufacturing of metal and ceramic micro parts by powder injection moulding
(Project Heads
Hanemann, Thomas
;
Piotter, Volker
)
-
C02 - Development of a casting process for micro components made of metal alloys
(Project Heads
Haußelt, Jürgen
;
Ritzhaupt-Kleissl, Hans Joachim
)
-
C03 - Automation - Thermal Sinter-Joining
(Project Heads
Fleischer, Jürgen
;
Munzinger, Christian
)
-
C04 - Quality Assurance Customized to Requirements of Micro Process Chains
(Project Head
Lanza, Gisela
)
-
C05 - 2C-Micro-PIM - 2-components powder injection moulding in micro dimensions
(Project Heads
Piotter, Volker
;
Ritzhaupt-Kleissl, Hans Joachim
)
-
D01 - Micro-Component State - Analysis of the Microstructure, the Residual Stress State, the Hardening State and the Topography of Molded Micro Components
(Project Heads
Löhe, Detlef
;
Wanner, Alexander
)
-
D02 - Micromechanical Properties - Behaviour of micro specimens and micro parts at quasistatic and cyclic, uni- and multiaxial loadings
(Project Heads
Kerscher, Eberhard
;
Kraft, Oliver
;
Lang, Karl-Heinz
)
-
D03 - Tribology - Reliability of micro components under tribological demands
(Project Heads
zum Gahr, Karl-Heinz
;
Schneider, Johannes
)
-
D04 - Verschleißsimulation und Lebensdauervorhersage von mechanischen Mikrosystemen aus urgeformten Bauteilen
(Project Heads
Huber, Norbert
;
Kraft, Oliver
)
-
MGK - Integrated Research Training Group "Design, Production, and Quality Assurance of Molded Microcomponents"
(Project Head
Kraft, Oliver
)
-
N01 - Reliability of Molded Microcomponents
(Project Head
Eberl, Christoph
)
-
T01 - Strukturkatalog für miniaturisierte Trennprozesse
(Project Head
Fleischer, Jürgen
)
-
T02 - Fertigungsnahe Mikro-Qualitätssicherung
(Project Heads
Fleischer, Jürgen
;
Lanza, Gisela
)
-
T03 - Verschleißsimulation tribologisch beanspruchter Systeme
(Project Heads
Huber, Norbert
;
Kraft, Oliver
)
-
T05 - Fertigung und Charakterisierung von MIM-Stahlbauteilen mit integrierten Membranen
(Project Heads
Eberl, Christoph
;
Kraft, Oliver
;
Piotter, Volker
)
-
T06 - Entwicklung einer Methodik zur Erstellung aufwandsoptimierter Prozessketten
(Project Heads
Bauer, Werner
;
Schulze, Volker
)
-
Z - Zentrale Aufgaben für den SFB
(Project Head
Schmidt, Jürgen
)
-
Z01 - Central Task of the Collaborative Research Center
(Project Head
Kraft, Oliver
)
-
Z02 - Design and Demonstrator - Execution of design services and coordination of the Center of Integrated Micro Manufacturing (ZIM)
(Project Head
Albers, Albert
)
-
Z03 - Moulds and specimens - Centralised allocation of moulds and specimen
(Project Head
Schulze, Volker
)
