Project Details
SFB 692: High-strength Aluminium-Based Light Weight Materials for Reliable Components
Subject Area
Materials Science and Engineering
Mechanical and Industrial Engineering
Social and Behavioural Sciences
Mechanical and Industrial Engineering
Social and Behavioural Sciences
Term
from 2006 to 2017
Project identifier
Deutsche Forschungsgemeinschaft (DFG) - Project number 14208545
The main tasks of the Collaborative Research Centre are to use the whole potential of aluminium-based light constructural materials to manufacture security-related components in consideration of all influences during the whole process chain. Key points are the development, the manufacturing and the characterisation of new or innovative light constructional materials and their use in security-related applications.
Therefore, material concepts and processing has to be coordinated in such a way that the requested reliability over the whole product life cycle is guaranteed. The objective is to realise that security-related components necessitate a holistic conversion of a security concept, which includes all necessary specific security-related boundary conditions, as well as allow an essentially reduce weight and costs. The use of deformation processes for shaping is a key element to achieve outstanding mechanical values and high efficiency. The research activities will enable a requirement tailored design, manufacturing and finishing of aluminium-based light constructural materials.
One main focus is the development of high-strength forgeable aluminium alloys with an extreme dispersity to achieve a combination of strength and ductility, which was not accessible before.
Another focus is the development of particle reinforced Al-matrix-composites (AMCs) for high-temperature applications, because a precipitation hardening based strength is not effectually adjustable. As a third group of material Al-coated magnesium is used for the research activities.
These compounds distinguish themselves by a combination of high corrosion resistance of the coat and, in comparison to pure aluminium, a broad reduced density.
The extreme grain refinement in high-strength forgeable aluminium alloys is achieved through severe plastic deformation -SPD- in, for example, the ECAP (equal channel angular pressing) procedure. The gained improvement of properties for the manufacturing of semi-finished products has to be attuned to the conduct of the shaping and to further steps of surface refinement.
Because the performance characteristics are defined by the microstructure, the acquisition of basic knowledge for the thermal stability of the microstructure is the basis for a purposeful development. The applicability of the gained knowledge will be proved with demonstrator components from different branches of industry.
Therefore, material concepts and processing has to be coordinated in such a way that the requested reliability over the whole product life cycle is guaranteed. The objective is to realise that security-related components necessitate a holistic conversion of a security concept, which includes all necessary specific security-related boundary conditions, as well as allow an essentially reduce weight and costs. The use of deformation processes for shaping is a key element to achieve outstanding mechanical values and high efficiency. The research activities will enable a requirement tailored design, manufacturing and finishing of aluminium-based light constructural materials.
One main focus is the development of high-strength forgeable aluminium alloys with an extreme dispersity to achieve a combination of strength and ductility, which was not accessible before.
Another focus is the development of particle reinforced Al-matrix-composites (AMCs) for high-temperature applications, because a precipitation hardening based strength is not effectually adjustable. As a third group of material Al-coated magnesium is used for the research activities.
These compounds distinguish themselves by a combination of high corrosion resistance of the coat and, in comparison to pure aluminium, a broad reduced density.
The extreme grain refinement in high-strength forgeable aluminium alloys is achieved through severe plastic deformation -SPD- in, for example, the ECAP (equal channel angular pressing) procedure. The gained improvement of properties for the manufacturing of semi-finished products has to be attuned to the conduct of the shaping and to further steps of surface refinement.
Because the performance characteristics are defined by the microstructure, the acquisition of basic knowledge for the thermal stability of the microstructure is the basis for a purposeful development. The applicability of the gained knowledge will be proved with demonstrator components from different branches of industry.
DFG Programme
Collaborative Research Centres
Completed projects
- A01 - ECAP of high-strength aluminium alloys at cryogenic temperatures (Project Head Wagner, Martin Franz-Xaver )
- A02 - Material design and thermo-mechanical treatment of AMCs (Project Heads Nestler, Daisy ; Wagner, Martin Franz-Xaver ; Wielage, Bernhard )
- A03 - Pre Fabrication of Aluminum-Magnesium-Composites (Project Heads Glaß, Roland ; Neugebauer, Reimund )
- A04 - Technologies of graded Ultra-Fine-Grained (UFG) materials (Project Head Sterzing, Andreas )
- B01 - Surface-Engineering of Forming Tools (Project Heads Lampke, Thomas ; Rupprecht, Christian ; Schmidt, Gerhard )
- B02 - Corrosion resistant conversion coatings for Al-based materials (Project Heads Lampke, Thomas ; Nickel, Daniela )
- B03 - Systematic adjustment of local material and interface properties for the production of hybrid Al-Mg-compounds (Project Heads Awiszus, Birgit ; Binotsch, Carolin ; Stockmann, Martin )
- C01 - Strength / Failure (Project Head Hockauf, Kristin )
- C02 - Material laws and identification (Project Heads Ihlemann, Jörn ; Shutov, Alexey )
- C03 - Development of a design and safety concept for safety-critical components made of aluminium (Project Heads Leidich, Erhard ; Matthes, Klaus-Jürgen )
- C04 - Target Life Cycle Costing and Innovation Controlling (Project Heads Götze, Uwe ; Schmidt, Anja )
- C05 - Localization phenomena in aluminium materials processed by ECAP (Project Heads Frint, Philipp ; Wagner, Martin Franz-Xaver )
- D01 - Umformen hochfester Aluminiumlegierungen (Project Heads Kolbe, Matthias ; Neugebauer, Reimund )
- D02 - Generation of predefined surface properties by finish cutting and finish forming of particle reinforced lightweight construction materials (Project Head Schubert, Andreas )
- D04 - Joining of high-strength composites (Project Heads Grund, Thomas ; Hoyer, Ina ; Wielage, Bernhard )
- D05 - Finish machining of High-Strength Particle Reinforced Aluminium Matrix Composite Materials (AMCs) by Electrochemical Machining (Project Heads Hackert-Oschätzchen, Matthias ; Schubert, Andreas )
- D06 - Joining concepts for bulk and sheet metal structures of high-strength lightweight materials (Project Heads Grund, Thomas ; Mayr, Peter ; Weis, Sebastian )
- GP01 - Continuum dislocation theory for severe plastic deformation of aluminium alloys (Project Head Le, Khanh Chau )
- MGK - Integrated Research Training Group (Project Heads Alisch, Gert ; Wielage, Bernhard )
- T01 - Oberflächenveredlung aluminiumbasierter Schrauben (Project Head Lampke, Thomas )
- T02 - ECAP-Equal-Channel Angular Pressing (Project Head Halle, Thorsten )
- T03 - Energieeffiziente anodische Oxidation von hochfestem Aluminium durch dynamische Prozessführung (Project Head Lampke, Thomas )
- T04 - Development and implementation of a shape forming SPD process (Project Heads Lampke, Thomas ; Wagner, Martin Franz-Xaver )
- T05 - Simulation-based extension of the Presta process for assembled camshafts (Project Heads Ihlemann, Jörn ; Shutov, Alexey )
- T06 - High-strength aluminum alloys with tailor-made damping behavior for competitive sports sleds (Project Heads Odenwald, Stephan ; Wagner, Martin Franz-Xaver )
- T07 - Integration of effective heat treatment strategies into the production process of high-strength aluminum screws (Project Heads Hockauf, Kristin ; Lampke, Thomas )
- Z01 - Central Tasks of the CRC (Project Head Wagner, Martin Franz-Xaver )
- Z02 - Services - Microstructure Analysis (Project Head Wagner, Martin Franz-Xaver )
Applicant Institution
Technische Universität Chemnitz
Participating Institution
Fraunhofer-Institut für Werkzeugmaschinen und Umformtechnik (IWU)
Participating University
Ruhr-Universität Bochum
Spokesperson
Professor Dr.-Ing. Martin Franz-Xaver Wagner